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fuel hose's RF design
plastic product design | RF fuel hose design | 3D illustration
In studio, we create illustrations from the CAD file so that we could examine before production. A product made with glass-fiber injection, tend to have abrasive surface. This is why imaging is important in order to see the inscription embedded in the product. The same caption that must be displayed for the product to pass safety standards. plastic product design | fuel hose design | client presentation
The chart explains the technology by which the product is based. Broadcast via RF waves. Wireless communication connects data between a sensor on the fuel tank and the fuel computer. there is no electrical wire that passes through the fuel pipe and therefore the risk of fire or explosion when a spark is created as a result of shortening is prevented plastic product design | fuel hose design | extraction directions
As designers / mechanical planners,we design a variety of products. This is a small product, but its design is quite complex because of its strength and safety standards. In the photo - draft alalysis diagrams for the plastic product. you can see other extraction directions applied by moving parts in a mold. Whether they are electric moving sliders or parts that are passive mechanically moving plastic product design | fuel hose design | ultrasonic welding
In order to comply with the absolute sealability, we will plan the connection between the product's two main plastic shell parts in a ultrasonic welding. Technically, the two parts are connected by a machine that rubs the surface of each other back and forth with supersonic velocity until adhesion is generated. In the pictures -design of the criss cross-built surface. The criss cross is located on the surface of the two parts. The moving part is called the energy director and its rapid movement energy is turned into heat industrial design | fuel hose design | production drawings
We at the studio recognize that there is no substitute for a clear communication with the manufacturer, to receive an initial response and quick handling of any question on the production line. we will provide the customer and the manufacturer production files containing cross sections, angles and measures. We will point out places where insets are placed and places where we do not want to damage the surface. product design | RF remote for fuel hose | components
A small and complex product. The picture shows the product in its entirety. Parts that hold and inhabit the electronics, the flexible sealing part, the shells and the screws. Quntz product designers, experts in the design of plastic products, also in the economic and manufacturing aspect. For this design, we plan the scenario of assembling a quick product in a factory and ease of mantenance. plastic product design | RF remote for fuel hose | 3D models
Before we go into prototyping, we will be making several models in 3D or rapid prototyping using the technology designed for this. This is an important step for we can test product proportions and see if the parts are suitable, correlated, and can accommodate, adapt, and fix internal electronics. Sometimes we'll take a few rounds to the model stage. plastic design | RF remote for fuel hose | production
We make sure production is progressed well. Sometimes we will go far to meet manufacturers overseas and sometimes, online communication will do. In the picture you can see the static main part of the mold and a few other small parts that move back when the molds are opened after the injection. The small parts are molds of the bolted screw areas, extract into several directions. Quntz product designers are international experts in the design of plastic products product design | RF remote for fuel hose | sealing test
The development includes a design of a smooth surfaced area so that it can receive the flexible seal ring. also, we measure heights alog the lid because of the uniformity of the height is important and there are deviations from the after injection material shrinkage. plastic product design | RF remote for fuel hose | product test
We cut the product in several places to distinguish certain deviations or deformations. Using a sample of the exposed cross sections, we will be able to detect the product's sealbility. pay attention to the absolute sealbility when pressure is created on the flexible sealing ring . Quntz product designers, international experts in plastic design. plastic design | RF remote for fuel hose | Crushing tests
In the picture, you can see the internal surface cracked after the product was thrown countless times on the floor at high speed. The crash tests show us whether we need to strengthen and where. In the case before us, it is clear that there was a need to strengthen the area and for this purpose we returned to planning. In the right picture you can see a local reinforcement area that we added. product design | RF remote for fuel hose | Electronics
The product must serve the purpose for which it is designed and must support the innovative electronics populated within it. Our plastic design is not only constructive, but also supports the electronic parts and fixes them by means of changes in the height of the inside of the product and also through inserts - metal clips that accept the screws that fasten the electronics industrial design | RF remote for fuel hose | analysis
Product design with varying material thicknesses. In the studio, we will analyze the feasibility of distortions. A product with a wide wall thickness can create deviations on the surface and we as experienced on narrowing and strengthening at the right places. plastic product design | fuel hose design | product checks
The final product is supposed to "get dirty" in tough environment of incessant use. We promote the examination of all aspects of the product. We will review the use of the product, is it easy to use? Does it provide a real answer to the needs it is designed for? We will check the product by connecting it to several standard mouthpieces and a large number of refueling points in different vehicles. ‹›
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